The Industrial X-ray and CT Training Class is a specialized program designed to train participants on using X-ray and computed tomography (CT) technologies for inspecting industrial materials and structures. These advanced technologies are widely used in industries such as manufacturing, aerospace, automotive, and energy to assess material quality and detect defects without causing any damage. The British Academy for Training and Development offers this course to equip professionals with the knowledge and skills to conduct inspections using X-ray and CT systems, ensuring maximum safety and accuracy in the results.

Who Should Attend?

• Engineers and technicians working in industrial inspection using X-ray and CT technologies.
• Quality control specialists in industries such as automotive, aerospace, and engineering.
• Technicians in power plants who deal with large industrial equipment requiring advanced inspection techniques.
• Professionals in the oil and gas industry who require material and structural inspection using non-destructive testing (NDT) technologies.

Knowledge and Benefits:

After completing the program, participants will be able to master the following:

• Understand the basic principles of X-ray and CT in industrial applications.
• Effectively use X-ray and CT techniques to inspect materials and structures.
• Apply safety practices while operating X-ray and CT equipment.
• Identify internal defects within materials using X-ray and CT technologies.
• Perform accurate analysis of inspection results and interpret the data generated.

• Overview of X-ray Technology
  • History and development of X-ray in industrial applications
  • Key industrial uses of X-ray technology
  • Basic principles of X-ray technology
• Introduction to Computed Tomography (CT)
  • Principles of CT and how it differs from X-ray
  • Applications of CT in industrial inspection
  • Key components of a CT system

• Components of X-ray Systems
  • X-ray tubes, detectors, and other components
  • Types of X-ray tubes used in industrial applications
  • The role of detectors in capturing X-ray images
• Basic X-ray Imaging Techniques
  • Principles of image formation
  • Factors affecting image quality
  • Setting up and operating an X-ray system

• Components of CT Systems
  • CT scanner components: tubes, detectors, and rotating mechanisms
  • The role of software in image reconstruction
  • Understanding slice thickness and resolution in CT imaging
• CT Image Acquisition
  • How CT machines capture 3D data
  • Data reconstruction in CT imaging
  • CT scan settings and protocols

• X-ray Inspection of Welds and Joints
  • Techniques for inspecting welds using X-ray
  • Identifying common defects in welded metal structures
  • Multi-angle imaging for improved defect detection
• X-ray Imaging for Internal Defects
  • Detection of cracks, porosity, and inclusions in metal structures
  • Analyzing X-ray images for defect detection
  • Enhancing image quality for clearer results

• Challenges of Inspecting Composite Materials
  • X-ray techniques for inspecting composite materials
  • Limitations of X-ray in certain composite structures
  • Special considerations for industrial composite inspection
• Techniques for Enhanced Composite Imaging
  • Using advanced X-ray systems for high-resolution imaging
  • Combining X-ray and CT for better analysis
  • Analyzing multi-material components

• Radiation Safety Practices
  • Understanding radiation hazards and protection methods
  • Personal protective equipment (PPE) for radiation safety
  • Regulatory standards for radiation exposure
• Safety Protocols for CT Systems
  • Specific safety protocols for CT scanners
  • Minimizing radiation exposure to operators and subjects
  • Ensuring safety during routine inspections

• Setting Up X-ray Equipment for Inspections
  • Basic procedures for calibrating and preparing X-ray systems
  • Handling and positioning components for inspection
  • Troubleshooting common setup issues
• Using X-ray for Quality Control
  • X-ray as a tool for quality control in industrial environments
  • Ensuring consistency and repeatability in inspections
  • Interpreting results and maintaining records

• Setting Up and Calibrating CT Systems
  • Procedures for setting up CT scanners for different materials
  • CT scan calibration and ensuring accuracy
  • Common issues in CT setup and troubleshooting
• CT for Detailed Internal Analysis
  • High-resolution CT scans for critical inspections
  • Analyzing internal structures of complex parts
  • Understanding the limitations and strengths of CT in inspection

• Multi-angle and Tomographic X-ray Imaging
  • Using multi-angle X-ray imaging for detailed inspections
  • Tomographic X-ray techniques for 3D imaging
  • Enhancing image quality for improved defect detection
• High-Resolution Imaging in X-ray
  • Using high-resolution X-ray for precise measurements
  • Identifying microstructural defects with high-resolution X-ray
  • Post-processing techniques for enhanced imaging

• High-Resolution CT Imaging
  • Using high-resolution CT scans for precise internal analysis
  • How to conduct high-detail inspections on small components
  • Integration of CT scans with CAD models for analysis
• 3D Reconstruction and Analysis
  • Techniques for 3D image reconstruction in CT
  • Applying 3D models for quality control
  • Interpreting complex CT data for defect detection

• Interpreting X-ray Data
  • Understanding X-ray images for quality control
  • Identifying different types of defects (e.g., cracks, voids)
  • Reporting X-ray findings clearly and accurately
• Interpreting CT Data
  • Analyzing 3D CT data for detailed defect analysis
  • Identifying defects in complex parts
  • Writing comprehensive reports based on CT findings

• Applications in Aerospace and Automotive Industries
  • Using X-ray and CT for inspecting critical aerospace components
  • Automotive applications of X-ray and CT in quality control
  • Applications of X-ray and CT in large-scale manufacturing
• X-ray and CT in the Oil and Gas Industry
  • Inspection of pipelines and heavy machinery using X-ray and CT
  • Ensuring the integrity of materials in extreme environments
  • Industrial applications in power plants and energy sectors

• Improving Inspection Processes with Advanced Technology
  • Integrating new technologies with X-ray and CT systems
  • Real-time monitoring and automated analysis for quality control
  • Ensuring accuracy and repeatability in industrial inspections
• Compliance, Certification, and Industry Standards
  • Industry standards and certifications for X-ray and CT systems
  • Regulatory bodies and compliance requirements
  • Maintaining certification for X-ray and CT inspections